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Carolina Broncos
my full width axle build 5/23/07->10/28/07 - Printable Version

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+---- Thread: my full width axle build 5/23/07->10/28/07 (/thread-41.html)

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my full width axle build 5/23/07->10/28/07 - blazinchuck - 09-30-2009

johnpaulgolf Wrote:Put the bolt in the other direction and drill a hole thru the nut and bolt and put a cotter pin in it ... Dayum ... just get that junk crawlin YO !!! Confusedmokin:

next...? anybody else?

my full width axle build 5/23/07->10/28/07 - bucketobolts - 09-30-2009

blazinchuck Wrote:next...? anybody else?

Add a 203 doubler...Confusedcratchhe:

my full width axle build 5/23/07->10/28/07 - johnpaulgolf - 10-01-2009

SC74 Wrote:... , but doesn't have room for the bolt that holds the heim to the bracket.

If the bolt head fits and not the nut, will a standard nut (not the fat nylock one) work? Then you could cut the bolt to exact length and locktite it Confusedcratchhe:


Yeah ...

johnpaulgolf Wrote:Put the bolt in the other direction and drill a hole thru the nut and bolt and put a cotter pin in it ... Dayum ... just get that junk crawlin YO !!! Confusedmokin:

Thats what I said ...

blazinchuck Wrote:next...? anybody else?

Whats the issue here ... Confusedcratchhe:

Cut the floor and notch the frame ... wake up boy dayum ... :thefinger:

Or break down and buy a "mini stak" Confusedmokin:

:popc1:

my full width axle build 5/23/07->10/28/07 - blazinchuck - 10-05-2009

got the 205 fitting good now, my buddy (king)made a crossmember,installed new monster motor mounts, Shawnboymoody finished up the welding on the dove-tailing on the pass side and streching the fender 6" forward. still need to cut a tailgate down, and start working the front clip and hood. here are some pics
[Image: 4x4pics3399.jpg]
[Image: 4x4pics3397.jpg]
[Image: 4x4pics3396.jpg]
[Image: 4x4pics3395.jpg]
[Image: 4x4pics3394.jpg]
[Image: 4x4pics3393.jpg]
[Image: 4x4pics3392.jpg]

my full width axle build 5/23/07->10/28/07 - chuzie - 10-05-2009

sweet! sorry i wasnt there

my full width axle build 5/23/07->10/28/07 - SC74 - 10-05-2009

Looking awesome Chuck! Does the x-member bolt to the same places in the frame that the stock one did? How much of the driver floor did the t-case take up? What is the prefab "made in india" piece part of the x-member?

How did you end up setting your front axle caster without the t-case installed? I remember debating that for a week or two.

my full width axle build 5/23/07->10/28/07 - blazinchuck - 10-05-2009

SC74 Wrote:Looking awesome Chuck! Does the x-member bolt to the same places in the frame that the stock one did? How much of the driver floor did the t-case take up? What is the prefab "made in india" piece part of the x-member?

How did you end up setting your front axle caster without the t-case installed? I remember debating that for a week or two.

the cross member bolts right in to the stock location on the frame. that "great India" part...is the stock ford truck mount for a 205. as for the caster on the front, im only running 3.5" lift...so i can run the axle at stock caster. thats what i set it up to and cage recommends about 5degrees-that way it should track,drive,and steer good on road. now that the tcase is in , i set the rear angle...just have to burn it in.

i need a cv yoke that fits the output shaft of the 205. the shaft from the big bronco...would fit perfect if i had a yoke for a cv. i will have to get a front shaft tho

my full width axle build 5/23/07->10/28/07 - blazinchuck - 10-05-2009

my adj trac bar and trac bar riser bracket came today also

my full width axle build 5/23/07->10/28/07 - GOODOLEBOY84 - 10-05-2009

hey chuck the bronco is looking great, maybe ill get to meet all of yall up at uwharrie next month with my multi colored bronco haha, anyways keep up the work oh and where are you getting your yokes for the 205 at?

my full width axle build 5/23/07->10/28/07 - blazinchuck - 10-05-2009

i dont know yet...hoping to find something that will work, rather than buying new

thank ya