Another Bronco Floor Replacement

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Another Bronco Floor Replacement - Printable Version

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Another Bronco Floor Replacement - jdowns67 - 08-11-2014

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Another Bronco Floor Replacement - jdowns67 - 08-17-2014

Ordered the carpet from Stock Interiors. Black 80/20 Loop.

Another Bronco Floor Replacement - jdowns67 - 09-08-2014

So I finished welding up about 1000 holes in the floor of the bed and making and welding in a whole bunch of small patch panels to eliminate all the rust. I figured out after I wire brush stripped the floor of the bed that there were all kinds of little voids that were harboring rust. They left little pox marks all over the floor of the bed. I stripped it as best I could, then cleaned it with prep-all. The I painted the whole thing with this product called Ospho. Worked pretty good. Turned the remainder of the light rust in the voids black iron phosphate. Now I am going to prime it and then paint it with bed liner. I'll put the racket jacket system in after that and install the new carpet I already bought. I took out my transfer case shifter and made a bronze bushing to replace the crappy insert and bushing that was in there.
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Another Bronco Floor Replacement - chuzie - 09-08-2014

glad to see it is all working out. Looking forward to seeing this completed.

Sent from my GS3 on Cyanogenmod with T2.

Another Bronco Floor Replacement - broncosbybart - 09-08-2014

Be very careful about what you apply over ospho. You might check out hotrodders.com

There is/was a raging debate over it. Keep in mind a lot of those guys are probably over-the-top perfectionists, but it will probably be a good read. Hadn't been on that site in a while. Lots of good info there. They sold me on epoxy primers

Keep it up. Looks great!

Another Bronco Floor Replacement - jdowns67 - 09-10-2014

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Another Bronco Floor Replacement - jdowns67 - 09-17-2014

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Another Bronco Floor Replacement - chuzie - 09-17-2014

Wow. That looks awesome. Wanna do mine?

Sent from my GS3 on Cyanogenmod with T2.

Another Bronco Floor Replacement - jdowns67 - 09-22-2014

Floor done and inner quarters painted. Bolts put in seat belt and seat mounting holes Racket jacket sound dampening pads put down and ready to install racket jacket. Roll bar welds dressed (took forever) and roll bar painted with bedliner.
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Another Bronco Floor Replacement - jdowns67 - 09-23-2014

Hope I never have to do this again!!! lol

QUOTE=chuzie;56627]Wow. That looks awesome. Wanna do mine?

Sent from my GS3 on Cyanogenmod with T2.[/QUOTE]